So a few people asked about the clothes rack I made for the Evo Conference a few weeks ago. While it's a pretty straight forward project I figured I would do a little write up in case anyone else is interested. First and for most I should give a shout out to Patch Davis a used-to-be-local friend of mine. I first saw a very similar design in his shop 6 months ago, so credit goes to him. And now for the how to….
The basic idea is to get a large rustic beam and use it as a heavy base for a free standing clothes rack. You will need the following:
Black gas pipe
For this specific project I wanted to make two decent sized "cups" to hold T Pins for the real world Pinterest pin boards they had, so I used a hole saw and hammer and chisel for that part. It's totally optional, but it is a nice touch, and a good place to put some random items.
Probably the hardest part was sourcing the wood. This particular piece was approximately 8" x 14" and just under 4' long. You will probably have the best luck looking for something from an architectural salvage place, or if you are lucky a local saw mill. The rougher the better.
Once you have your wood, and it's cut down to length (I had to use a bow saw) all you need to do is drill holes for your gas pipe. I was aiming for around 54" of clear space so for the vertical pieces I bought one 10' piece of pipe and had Home Depot cut it in half. The horizontal bar was a pre-cut (and threaded) 36" pipe. I used two 90 degree angles to hook it all together. I think the pipe comes in 1/2" or 3/4". I like the look of the 3/4" better.
To drill the holes into the wood I bought a 1 1/8" flat bit. 1 1/16" would have been a tighter fit, but they didn't have it. Hook all your pipes together, measure the distance center line to center line, and then lay it out where you want it on the log. Drill the holes nice and deep, say 4" (or as long as the bit is) and then just slide the pipes in. Walla, you have a clothes rack.
As I mentioned above, there are some small touches that make it look a bit better. The "cups" I just used a 3" hole saw, then used a hammer and chisel to clean the holes up. I also mounted some scrap 3/4" wood I had laying around on the bottom of the beam. I set it back 3" or so from all the sides so you wouldn't see it. The result was a nice little shadow line all the way around the bottom.
Total cost? About $60 for the pipe and drill bit plus whatever you pay for the wood.